Craft Chi

February 6th, 2007

Tealights

List of materials:

The materials listed are for the pictured candle holder with 2 lotus tealights.

4 – tea cans (or other cans if you like)

2- tealight sized washers with an opening small enough to be held down by wood screw

1 – 1/2″ wood screw

1 – 10″ piece of scrap wood

2 – cinnamon sticks or small sticks from your backyard for feet

2 – tea lights

wood stain or paint

clear coat spray

general purpose, “strong-hold” glue

sharpie and rubbing alcohol

aluminum tape (found in the ducting section of the hardware store)

Tools

make your own pattern or download my Lotus Tealight pattern

tin snips

scissors or light duty shears

gloves to protect hands when cutting metal

hand saw

screw driver

drill and drill bit sized for your wood screw

Step 1 – Prepare cans

a. Use tin snips b.Switch to scissors or shears

c. Cut down side (along seam) d. Cut around bottom

Make sure to rinse cans before cutting. Wear gloves when cutting. I store my cans in flattened sheets and have been cutting tea cans and saving them. So, I used this Guiness can for this demonstration only.

a. Use tin snips to cut through thick top part of can

b. Switch to scissors or shears and cut around top of can

c. Cut down the side, cutting along seam

d. Cut around bottom

Flat (ish) sheet, top and bottom of can

You are left with a flat (ish) sheet and a top and bottom. Set aside or recycle top and bottom of can.

Step 2 – Cut and shape bottom layer of lotus petals

a. Cut first layer out of can b. Mark circle

c. Cut to inner circle d. Remove pen marks

To cut first layer of lotus petals:
a. Trace Lotus Tealight pattern onto can using a sharpie. I like to mark on the front of the can so I can get the placement that I want. The sharpie can be removed after cutting using isopropyl rubbing alcohol.

b. Use tealight to trace a circle in center of flower. This ensures your tea light will fit and gives you a guide as to how far in to cut your petals

c. Cut petals to the circle

d. Remove sharpie ink using rubbing alcohol

a. Emboss b. Fold

To shape first layer:
a. Use a pencil and straight edge on a mouse pad to emboss lines into the petals

b. Fold petals down, also pinch and shape petals until they take a pleasing shape. **Aluminum is fairly malleable and strong but if you fold and refold too many times you will break the petals off

Step 3 – Cut and shape inner layer of Lotus

a. Trace and cut b. Emboss and fold

c. Shape and tape

a. Mark, cut and clean the same way you did for the previous step

b. Emboss petals and fold bottom edge of petals in

c. Fold in between petals to form a circular shape, tape ends together on inside of flower using aluminum tape

Repeat for second lotus.

Step 4 – Prepare wood base

a. Cut b.Sand

c. Stain d. Glue feet on base

a. Cut scrap wood to desired length, mine was 10 inches

b. Sand edges and clean with a damp rag

c. Stain or paint as you like, spray with topcoat. I also sprayed the sticks to protect and seal them

d. Glue sticks onto bottom of base to act as feet

Step 5 – Attach flowers to base

a. Puncture bottom of lotus b. Mark and drill

c. Insert screw and washer d. Screw in place

e. Insert candle

To attach:

a. Puncture a hole in the center of the bottom layer of the lotus

b. Place and mark on base, using punctured hole. Drill a starter hole in wood.

c. Put flower together. Place inner layer into the bottom layer of the lotus . Next, place washer and screw into both layers of lotus flower

d. Screw into place

e. Insert a candle

Repeat for other flower

Step 6 – Display and marvel at your creation!

Lotus Tealight

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February 1st, 2007

Buckles

List of materials

1. Craft wood shapes (I used three ovals)

2. Belt buckle back and small wood screws

3. Wood glue

4. Acrylic paints

5. Triple-thick glaze or resin top coat

Tools

1. Woodburning tool

2. Small clamps

3. Screwdriver

4. Sand paper (medium and fine grit) and/or sanding sponge

Step 1 – Draw design and get burning!

Draw design and burn

Draw your design directly on one of the wood shapes using a pencil. Allow woodburning tool to heat up for 5-minutes. Experiment using different tips! Have fun!

Step 2 – Paint woodburned shape

Paint

Paint your woodburned buckle. I used metallic acrylic paints (cuz they’re shiny). It doesn’t take much, just a drop of paint. It’s also a good idea to water the paints down and do a kind of wash, use a paper towl to blot paint while it’s still wet and keep it out of the woodburned grooves.

Step 3 – Make stronger

Glue shapes together Clamp together

Glue several of the shapes together. This gives you a stronger belt buckle and more thickness to screw your buckle-back into. Clamp for 30-minutes, let dry overnight.

Step 4 – Make outside edge pretty

Sand Paint edges

Sand the buckle, to create a smooth outer edge. Start with courser paper and move to finer sanding sponge or paper . This cleans up any wood glue that may have squeezed out and evens out the wood shapes. Next, paint the outside edge as desired.

Step 5 – Protect

Apply glaze

Pour or spray triple thick glaze (or resin) on face of buckle. When face is dry, paint or spray outside edges as well. When dry clean up edges by sanding lightly with a fine grit sandpaper.

Step 6 – Attach belt buckle back

Screw belt buckle back on

Position belt-buckle back, drive small wood screws in with a screwdriver to hold in place. I had to use small nuts because my wood screws were a little too long and would have gone all the way through.

Attach belt buckle to a belt and enjoy. You can cut off the belt buckle to any thrift store belt you like and use snaps to hold in place. You can also, make your own carved leather belt.

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